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Jorc Industrial, LLC
Jorc
is an independent manufacturer of
products that are used to remove condensation from a compressed air
system. Their experience created a unique approach to solving the
problems associated with compressor condensation.
The
company has been successful because
they deliver value. Our research found that they are able to combine
technology and common sense to create reliable drains with practical
features and affordable prices.
Smart Guard Ultra Drain
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A
condensation drain should
automatically remove condensate when it appears at the drain without
wasting air or clogging. It should also be easy to monitor,
affordable and capable of handling a large amount of condensate. The
Smart Guard Ultra is the best drain we have found to meet these
requirements.
The
Smart Guard Ultra is the most
unique condensation drain on the market. It has several exclusive
features that eliminate the common problems caused by compressor
condensate and the shortcomings of other drains. These include the
following:
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The Smart Guard Ultra
uses radio
wave signals to monitor the presence of condensation, and a special
transducer to open a discharge valve with a safety setting that closes
the valve before wasting compressed air. This technology is exclusive
to the Smart Guard Ultra. It improves reliability and reduces
maintenance, because there is nothing in the condensate mixture that
can foul, jam or clog.
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The only maintenance
required for
the Smart Guard Ultra is periodic cleaning of the condensation
reservoir. A modular construction design makes this drain very easy to
clean. It takes only a few minutes to remove the 4 housing bolts, wipe
out the inside of the reservoir and put the drain back in service.
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The Smart Guard Ultra
inlet can be
adjusted to receive condensation on top or on the side, giving you
flexibility for installation. And, the inlet has been designed to
eliminate the need for a balance line when operating as a zero air loss
drain.
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The Smart Guard Ultra
will quickly
pay for itself when you replace your existing drains. It is sold for
hundreds of dollars less than the electronic drains offered by the
brand names in this industry. You will also save money by eliminating
the time and money spent monitoring and maintaining other types of
drains. And, a consistent supply of dry air will reduce the equipment
problems that lead to production downtime and poor quality.
You
can simplify your condensation
management program by installing a Smart Guard Ultra at key drain
points, such as: the aftercooler separator, receiver tank,
intercoolers, air dryer, in-line filters and on drip legs throughout
the air piping system.
Send
an email to
drain@compressorwise.com
if you would like more information on the Smart Guard Ultra. We will
send you a picture, product specifications and details on the best
way to purchase this unique condensation drain.
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Other
Products
The
following provides details on
several other unique products that have helped others improve their
condensation removal systems and save money.
POD
Pneumatically Operated
Drain
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The
POD is a simple, mechanical float
drain that was designed for those hard to reach locations where
electricity is not readily available.
It
has a small footprint and a modular,
lightweight housing that allows you to actually hang the drain in the
piping system. And, you can easily remove the cover to clean the
housing or to replace the float mechanism making this drain very
simple to maintain.
Send
an email to
otherdrains@compressorwise.com
with your question about the POD. We will send you details on the
best way to purchase this product. |
MAG 11 Filter Drain
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The
MAG 11 was specifically designed
for draining the filters that are used in a compressed air system. It
is a simple and inexpensive drain for this application.
An
internal magnetic force provides
power for the automatic draining valve. This gives you a zero air
loss drain that does not require electricity.
Send
an email to otherdrains@compressorwise.com
with your question about the MAG 11 Filter Drain. We will send you
details on the best way to purchase this product.
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Smart Guard Pro
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The
Smart Guard Pro uses the same radio
wave technology as the Smart Guard Ultra, so it has the same benefits
– except for one. The Smart Guard Pro does not have a clear bowl
to monitor drain activity.
One
key advantage of the Smart Guard
Pro is the price. At less than $400, it is a great value for a high
tech, level activated drain.
Send
an email to otherdrains@compressorwise.com
with your question about the Smart Guard Pro. We will send you
details on the best way to purchase this product.
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Y Strainer with Ball Valve
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This
Y Strainer combines the protection
of a stainless steel strainer with a ball valve. This product is
made to be installed in the condensation line, immediately before a
drain.
The
flexibility and usefulness of this
product speaks for itself. And, with a price under $25, it is a no
brainer to put one before each drain in your facility.
Send
an email to otherdrains@compressorwise.com
with your question about the Y Strainer with Ball Valve. We will
send you details on the best way to purchase this product.
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Air Saver
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A
small reciprocating compressor
mounted on a receiver tank is a familiar sight in industrial plants
and manufacturing facilities. There is a hidden opportunity for
energy savings with many of these machines.
There
is a potential for waste that is
associated with these compressors when they do not operate 24 hours a
day. This could be because the air use equipment is not operated
around the clock or because the plant shuts down at the end of each
day.
The
air that is stored in the tank can
leak out through the piping system, after the compressor is turned
off for the day. This is a direct waste of the energy that was used
to produce the compressed air. Our research has found that the Air
Saver has proven to be a good solution to this problem.
A
micro processor provides reliable
operation of a motorized ball valve in the Air Saver. The controls
are very user friendly which makes it possible to program the valve
to open and close at specific times.
The
Air Saver is installed on the air
piping that comes out of a receiver tank. It can be programmed to
automatically open just prior to the start of a work shift and close
just after the end of the work shift.
This
project has a very fast payback
because it saves a tank of air a day and because of the low price of
the Air Saver. This product is available in 2 sizes, so it can be
installed easily on 1” or 2” pipe.
Send
an email to
airsaver@compressorwise.com
if you would like more information on this product. We will send you
product specifications and details on the best way to purchase the
Air Saver.
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Condensation Facts
Condensation
is the moisture that drops
out of an air flow as it cools. The condensation in a compressed air
system is a constant threat to cause expensive problems. The
following are a few examples:
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Moisture washes lubrication
from air
tools and production equipment causing downtime and maintenance.
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An inconsistent supply of dry
air
causes production quality problems.
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Excessive rust and scale often
forms
in the air distribution system.
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Water can back up into the
compressor and wreck the machinery.
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Air dryers can become
overloaded.
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In-line filters can be
destroyed.
The
problems get worse if you operate
lubed reciprocating or oil flooded rotary screw compressors, which is
just about everyone. Compressor oil makes its way into the
distribution system with the compressed air. The mixture of oil,
water, dirt and heat tends to build up a sludge that will ultimately
jam or clog production equipment, air tools and drains.
The
situation is further complicated by
climate and seasonal weather changes. This is because the amount of
condensation generated will change according to changes in the
temperature and the relative humidity of the inlet air.
Consider
that a 200 horse power
compressor operating in a climate of 60 degrees F with 40% relative
humidity will generate approximately 50 gallons of condensate a day.
However, that same compressor operating in a climate of 90 degrees F
with 70% relative humidity will generate approximately 260 gallons of
condensate a day.
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Drain
Piping Tips
There
are very few things that can
cause more trouble than the condensation that accumulates in a
compressed air system. Here are some piping tips that will help you
remove the liquids from your system.
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Always slope or pitch the pipe
in
the main air header and in the branch air lines downward at least 1
inch per 10 foot of pipe, in the direction of the air flow. This will
allow condensation to collect at the low points, where it can be
trapped and drained from the compressed air systems.
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Always install a valve in the
line,
ahead of your condensation drains. This gives you a way to make sure
the drain is working, and it makes it easier to do maintenance on the
drain. The Y Strainer with Ball Valve illustrated in “Other Products”
is an excellent choice.
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Avoid using a blind discharge,
like
a line made of solid pipe, on your drains. This will made it impossible
to observe that your drains are working. Install a paddle wheel sight
glass, use clear piping or use an open pipe at the discharge point.
And, don’t rely on the test button on a drain for proof that the drain
is removing liquids from the system. If a drain is air locked, pushing
the test button will only agitate the mixture in the drain housing.
This bubbling activity can give a false impression that the drain is
working.
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Some electronic drains require
a
vent line to operate as a zero air loss drain. If you are using a vent
line, make sure the vent line is connected to a location in the air
piping system that has a confirmed, consistent lower pressure than the
pressure at the drain. Test the pressure so you can verify this point,
because a mistake will air lock the drain, and stop the removal of
liquids.
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Never take the air directly
from the
bottom of a pipe that delivers air from the header or main air line.
The air outlet should be positioned on the side of the drop leg, rather
than the bottom. This is done so that any condensation which is carried
from the main line or is formed in the supply line will collect below
the connection for the air usage. And, you can install a manual valve
to periodically check for liquids at the end of this supply line.
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Install drip legs in the air
piping
system. A drip leg is a pipe that connects to the bottom of the header
or main air line, for the purpose of collecting liquid. Drip legs
should be at all low points in the air line, and at any point where the
air line dips to go around an obstruction. Also, a drip line should be
located at any place where the air piping is coming into a building
from outdoors.
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Contact
Us
Jorc
products are reliable with very
economical prices. This gives you the power to solve the problems
caused by compressor condensation, and save money in the process.
Send
an email to
drain@compressorwise.com
if you have a question or would like additional information on
condensation drains.
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